ThermTech were appointed to design a waste heat recovery system which would improve efficiencies at the plant for a UK-based edible oils processing plant uses activated carbon in order to clean up various contaminants contained within the oils for product quality reasons.
The spent carbon is regenerated on-site in a gas fired rotary hearth furnace and the hot exhaust gases (700°C) from the furnace are a valuable high-grade source of waste heat. Due to the contaminants contained within the furnace exhaust gases, they were being cooled down to below 220°C with quench water before entering a Venturi scrubber and then sent to atmosphere.
ThermTech successfully harnessed this waste heat into a waste heat recovery system which generates approximately 1,500 kg per hour of steam at 13 bar g pressure, fed directly into the site’s high pressure steam main, saving ~£250,000 per year in natural gas at the boiler house, a reduction of CO2 emissions of ~1,700 tonnes/per year and a reduction of quench water evaporation of ~30 L/min.
