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Case Studies

Explore our Case Studies to see how ThermTech has helped clients worldwide improve energy efficiency, reduce operational costs, and lower emissions through custom-designed heat recovery and gas cooling systems.

Economiser

Customer required an economiser to fit into existing space. Thermtech designed it to slot perfectly onto existing connections, minimising production downtime.

Hot-well

Customer’s existing hot-well was leaking and deemed unsafe, Thermtech provided a replacement. The area was very tight and the existing tank and new hot-well had to come in and out through the roof.

2-off Economiser

Customer required the Installation of economsiers on each of their 2-off 10,000Kg/Hr rated Boilers to reduce gas costs. The boiler house had minimum space so Thermtech designed an economsier to fit onto the back of the boiler smokebox, making the most out of the space available.

1-off Economiser & Installation

Customer wanted to increase the efficiency of their 5,700 Kg/hr Rated Steam Boiler and reduce gas costs, Thermtech Installed a retro-fit Boiler Economiser and updated the pipeworks and boiler level controls for maximum efficiency.

Hot-well

Customer required replacement hot-well due to existing unit leaking, the hot-well was located high up on a mezzanine floor with no easy access for removal and installation. The dowtime to complete the works was 1 week.

Flue Gas Heat Exchanger

Customer was looking to utilise waste heat coming from a 388kW gas fired hot-water boiler, Thermtech designed a small heat exchanger to recover waste heat from the flue gas to generate further hot water which can be used for process purposes.

Waste Heat Boiler Economiser

The waste heat boiler economiser is designed to cool the incinerator exhaust gases exhausted from the waste heat boiler from 206 °C down to 136 °C, thereby preheating the boiler feed water from 80 to 150°C, recovering ~700 kW of waste heat.

Bio-mass Boiler Economiser

A UK-based dairy product manufacturing plant generates a percentage of its overall steam output with 2x 8,000 kg / hr rated wood chip fired steam boilers. Bespoke design to suit the individual boiler system.

Chemical Storage Vessel

Customer required design, manufacture, and delivery of Chemical storage vessels.

Replacement Dampers and Transition for Cardboard Product Manufacturer

Customer required replacement of damaged dampers and filter transitions.

2-off Large Economiser

Customer needed two-off Large Economisers manufactured with a quick turnaround.

Brewery Economiser Replacement

Replacement of existing damaged economiser, with new Thermtech economiser.

Yarn Dryer Waste Heat Recovery

When a UK-based textiles manufacturing plant were looking to increase the energy efficiency of its twin yarn drying process lines ThermTech designed, manufactured, and installed a waste heat recovery system which met their needs.

Waste Heat Recovery System for an Activated Carbon Regeneration Furnace

ThermTech were appointed to design a waste heat recovery system which would improve efficiencies at the plant for a UK-based edible oils processing plant uses activated carbon in order to clean up various contaminants contained within the oils for product quality reasons.

Steam Boiler Economiser Retrofit

ThermTech were asked to design, manufacture, and retrofit two bespoke steam boiler economisers to the boilers for a UK based specialty chemicals production facility to help further improve the energy efficiency of the site.

Isle of Man Hospital Steam Boiler Economiser

When Noble’s Hospital on the Isle of Man was looking to reduce operating costs ThermTech designed, manufactured, and retrofitted three bespoke boiler economisers to help them do this.

Waste Heat Recovery System for an Activated Carbon Regeneration Furnace

A UK-based edible oils processing plant uses activated carbon in order to clean up various contaminants contained within the oils for product quality reasons.

ESP System – Alfreton

An Electrostatic Precipitator is an extremely energy efficient abatement solution for oily smoke fumes using only 30 watts/1000m3/hour, compared to an incinerator at 3KW/1000m3/hr.

Economiser

Customer required an economiser to fit into existing space. Thermtech designed it to slot perfectly onto existing connections, minimising production downtime.

Hot-well

Customer’s existing hot-well was leaking and deemed unsafe, Thermtech provided a replacement. The area was very tight and the existing tank and new hot-well had to come in and out through the roof.

2-off Economiser

1-off Economiser & Installation

Hot-well

Flue Gas Heat Exchanger

Waste Heat Boiler Economiser

Bio-mass Boiler Economiser

Chemical Storage Vessel

Customer required design, manufacture, and delivery of Chemical storage vessels.

Replacement Dampers and Transition for Cardboard Product Manufacturer

Customer required replacement of damaged dampers and filter transitions.

2-off Large Economiser

Customer needed two-off Large Economisers manufactured with a quick turnaround.

Brewery Economiser Replacement

Replacement of existing damaged economiser, with new Thermtech economiser.

Yarn Dryer Waste Heat Recovery

Waste Heat Recovery System for an Activated Carbon Regeneration Furnace

Steam Boiler Economiser Retrofit

Isle of Man Hospital Steam Boiler Economiser

When Noble’s Hospital on the Isle of Man was looking to reduce operating costs ThermTech designed, manufactured, and retrofitted three bespoke boiler economisers to help them do this.

Waste Heat Recovery System for an Activated Carbon Regeneration Furnace

A UK-based edible oils processing plant uses activated carbon in order to clean up various contaminants contained within the oils for product quality reasons.

ESP System – Alfreton

An Electrostatic Precipitator is an extremely energy efficient abatement solution for oily smoke fumes using only 30 watts/1000m3/hour, compared to an incinerator at 3KW/1000m3/hr.

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